Face Mask Machine
Why Choose Us?
Professional team
Zhejiang Deheng Machinery Co., Ltd. is a comprehensive machinery manufacturing enterprise integrating research, development, production and sales. There are more than 80 employees: 8 of them are R&D personnel, 10 are outstanding marketing personnel, and 5 are senior technical personnel.
Technological innovation
Deheng keeps up with the changes in international and domestic market demand, continuously optimizes and innovates product technology, and exclusively customizes and develops machines according to customer needs. Now it has more than 10 patents and product invention patents, and won the national high-tech technology enterprise in 2021.
High quality products
The products produced by Deheng have passed IS0 9001:2015 and EU CE certification. the company has always worked hard towards the goal of continuous research and development of more automated equipment, and repay the support and love of our customers with more high-quality products and services.
Complete range of products
Our main products are focus on disposable apparel making machines: surgical gown production line, face mask production line,shoe cover making machine, head cover making machine, sleeve cover making machine , apron making machine, glove making machine.
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What Is Face Mask Machine
This machine is capable of producing 80 to 100 industry standard procedure / surgical style face masks every minute. This process is fully automated, and the product parameters are easily controlled and monitored by the operating system.
Mask machines meet medical grade quality for advanced protection against viruses. Medical face mask machines are capable of combining 3 layers of protection material. With these important requirements, we are still able to deliver a great quality product. The medical grade PPE is fitted with elastic ear loops and adjustable nose piece. As a result, the medical face masks provide a great comfortable fit for all day use.
Face Mask Machine Workflow
If you are creating face masks in a large quantity, you will want to use some type of mask production equipment to make the process faster! This makes it easy to create disposable face masks quickly and automatically.
Here are the steps used in a face mask machine.
Material entry
The first step is the entry of raw materials. The materials are unwound and drawn into the production process in a single flow of material as they are combined together.
Folding process
Once the machine has combined the raw materials and they are on their way through the machine, the next step is to fold them. The way the machine folds the materials is what makes the fabric pleated. These pleats are in any disposable 3-ply face mask.
After the pleats are folded into the mask, the machine uses ultrasonic welding to make a seam on the ends of the mask. This type of welding uses mechanical vibrations which soften or melt the material to make the seam.
Cutting masks to size
After the welding process, the masks need to be cut to the correct size. Before this is done, the material is still connected to the spool of raw material. Using the mask-making machine, the masks are cut to the size of an individual mask and then transported to the next station in the machine.
Adding ear loops
The next step in the process of constructing masks is to add the ear loops to the edges. With this part of the machine, the ear loop attachments are automatically fed to both sides of the mask where they are ultrasonically welded to the mask.
Stacking finished masks
The masks are now complete! The final process in the mask production machine is to stack the finished masks into stacks. The machine is programed with the number of masks in each stack and stacks them to the correct amount. Once the machine stacks the masks, they are manually or automatically packaged and ready for use.
Features of Face Mask Machine
Automatic counting can effectively control the production efficiency and production progress.
Frequency conversion control can adjust operating speed of machine according to actual needs.
Mask machine has a high degree of automation and requires low levels of operating for staff's operations, only needs to discharge and organize the finished product.
Modular and humanized design, convenient and fast maintenance.
How Should the Maintenance of Face Mask Machine Be Done
The face mask machine can be maintained according to the following aspects. It is necessary to cut off the power and stop during the maintenance process.
Ultrasonic system
We need to check in advance whether the system of the mask machine is kept clean at all times, especially the ultrasonic electric box, the welding head, and the vibrator must be kept dry and clean, and the connecting line needs to be checked frequently for firmness and order. In addition, we check The degree of wear of the ultrasonic welding head also need to pay attention to the change range of the voltmeter and ammeter pointer on the ultrasonic electric box.
Pneumatic system
The air filter cup of the mask machine equipment needs to be checked to see if there is any water discharge. By the way, the air compressor needs to be discharged. For areas with high humidity, the air compressor needs to be discharged every day to check whether all air pipes and cylinders are leaking. Ensure that the equipment can operate normally during work.
Appearance
Masks are worn on the face, and medical masks need to follow the doctor into the operating room. Therefore, the production of masks requires high requirements for the cleanliness of the mask machine equipment. Therefore, it is basically necessary to wait until after getting off work to arrange some Dedicated cleaning staff to clean and maintain the mask machine equipment. Clean the work surface of the equipment and the plate holding the mask. However, it should be noted that the equipment cannot be washed directly with water. At this time, it is necessary to use alcohol and some volatile cleaning liquid to clean the mask machine.
Electrical system
Check whether the circuit connector of the mask machine is loose, whether the main power line and branch signal line are worn or aging, whether the power line is in a dry environment, and whether the exhaust fan on the device can work normally.
Transmission system
The transmission system includes main components such as motors, gears, reducers, sprockets, chains, and conveyor belts. It is necessary to check whether the motor is attached with dust or other objects that affect heat dissipation, whether the gears and sprocket are oiled, if there are really some attachments, then need to be cleaned, whether the tightness of the chain is appropriate, and whether the transmission components are properly tight. Whether the connecting screws are loose, the lubricating oil of the reducer is not enough, usually, the machinery and equipment need to be replaced every 1000-1500 hours.
Anti-rust
Corrosive liquids and objects, including sweat, must not stick to the flat face mask machine equipment. Because sweat is easy to cause the parts on the equipment to rust. If the equipment is not working for a long time, it is necessary to apply anti-rust oil on the transmission system and rust-prone parts of the mask at this time.
Face Mask Machine machinery Characteristics
● Machine protection and fairing following the regulation.
● Ultrasounds systems made.
● Titanium headstocks guaranteeing no sparks or electric accidents (common with steel headstocks).
● Electric and pneumatic components with international first level brands and capacity of worldwide spare parts distribution.
● Robust structure and frame made in stainless steel providing durability to the equipment and avoiding machine breakdowns.
● High quality components avoiding fast breakdowns.
● Possibility to integrate a vision system to control the product quality and reject it automatically if is defective.
● Possibility to integrate an automatic film or carton-case packing equipment at the machine output.
● Technical Service guaranteed for the equipment set up and after sale maintenance.
● Patent protection.
Types of Face Mask Machines
N95 face mask machine
This N95 face mask machine connects the two ear band welding and the host. After the host has made a mask, it's then sent to the ear band welding machine by the transmission belt to mold the ear band section.
The process mainly involves the coiling of materials, folding and pressing, mask forming, face mask shaping, ear band welding, and feeding, and then finally end product blanking.
The machine does everything from the raw materials to the end products.
The final face masks feel very comfortable, soothing, and have the best filtering effect when you wear them.
Advantages
● It has an automatic counting system that controls the production process effectively.
● The frame has an aluminum alloy layer and stainless steel. Hence it's very lightweight and non-rust.
● It has an adjustable servo control unit. You can make it run at any speed according to how fast you want your products.
● The feeding barrel has an accurate positioning, but you can control the width of your raw materials to minimize the cost of production.
● You can use a variance of 1mm if you want a uniform length and size of the end products.
● The machine doesn't require a high level of attention as it is highly automated. It only requires you to discharge and collect the end product.
It comes with high-quality steel of an automated ultrasonic wheel, which can make the life of the mold longer.
Nonwoven face mask machines
Cup mask making machine
This is a fully automated cup-like body face mask making machine. Unlike traditional manufacturing machines that manufacture manually, it uses a PLC control unit that is easy to operate. It also saves space and labor.
It comes with a needle material punch forming with a shape cutting, melt blown, and sponge that is attached to the finalized body of the mask.
There is also a loop machine that does the printing, a loop stapling, hole cutting, conveyor, and a nose wire.
Automatic ear-loop medical face mask machine
This is an automated machine that's connected to the ear-loop face mask sealing machine. It comes with a tie-on and a new mask machine that feeds the raw materials up to packaging in the designated boxes automatically.
Surgical face mask machine
This is uniquely designed for blank mask manufacturing. It does everything from feeding the input to folding, cutting, and incorporating the nose clips.
It also does the ultrasonic welding and automatically cutting the face masks. It does all these is an extremely high speed.
Final face masks can be collected and counted at the conveyer. According to your preference, you can change the size and the shape of the crease to customize your face masks.
Dust face mask machine
This design is unique for manufacturing dust face masks, N95 face masks, 3D masks, and 3 panel masks. All of these have a filter media.
These masks are best for high pollution places and during viral infections outbreak like coronavirus. The machine has a particular way of collecting the waste to the hole cutting.
Advantages:
● Non woven face mask machines have an aluminum alloy layer. Hence it's stunning and sturdy.
● It's very stable and non-rust.
● It has automated welding machines that can produce an outer ear spot and a face mask sheet at once. This can save the labor.
Our Factory
Zhejiang Deheng Machinery Co., Ltd. is a comprehensive machinery manufacturing enterprise integrating research, development, production and sales. It specializes in manufacturing a complete set of automatic disposable plastic non-woven fabric forming equipment.
DeHeng was established in 2019 with a registered capital of 10 million yuan and covers an area of 5,000 square meters. There are more than 80 employees: 8 of them are R&D personnel, 10 are outstanding marketing personnel, and 5 are senior technical personnel.
Our main products are focus on disposable apparel making machines: surgical gown production line, face mask production line,shoe cover making machine, head cover making machine, sleeve cover making machine , apron making machine, glove making machine are all the popular product in the domestic and overseas market.
Our Certificate
Deheng keeps up with the changes in international and domestic market demand, continuously optimizes and innovates product technology, and exclusively customizes and develops machines according to customer needs. Now it has more than 10 patents and product invention patents, and won the national high-tech technology enterprise in 2021. The products produced by Deheng have passed IS0 9001:2015 and EU CE certification; as a gold supplier of Alibaba and Made-in-China.com, it is our consistent aim and goal to continuously export high-quality products and services to the world.
FAQ
We're well-known as one of the leading face mask machine manufacturers and suppliers in China. Please feel free to buy or wholesale high quality face mask machine at competitive price from our factory. Also, customized service is available.
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